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      Chicken first: marketing ploy or quality enhancement?

      The bigger challenge is in the processing

      BY Greg Aldrich, PhD Release Date: Comments(0)
      http://wattpoultry.trekkweb.com/uploadedImages/Petfood_Industry/Petfood_Industry_Articles/0705PETingred1_opt.jpg

      Chicken as the first ingredient on the ingredient panel of a dry extruded kibble has become more commonplace in the past several years. Why chicken? It is likely because of its popularity and ready supply rather than anything nutritionally unique or special about chicken. Beef, lamb, fish and other meats could be interchanged in this discussion just as easily.

      The bigger issue is whether formulating a dry petfood to make a meat the first ingredient on the panel is only a marketing ploy or if it truly imparts some enhancement to nutrition and quality. The cynic will profess that it's all about marketing.

      Of course, there is some real truth to the notion that the consumer is going to perceive that a food that is "made with real meat" or has "chicken as the first ingredient" is a higher quality product. And as our marketing brethren are eager to remind us, in the market perception is reality.

      More than mere hype?

      It might not seem intuitive, but to begin answering this question we need to determine exactly what constitutes chicken. The best place to look is the Association of American Feed Control Officials (AAFCO) manual wherein chicken, or rather poultry, is defined as "the clean combination of flesh and skin with or without accompanying bone, derived from the parts of whole carcasses of poultry or a combination thereof, exclusive of feathers, heads, feet and entrails."

      Though one might deduce that chicken meal and chicken by-product meal, since they are derived from chicken, would count toward "chicken" as the first ingredient, according to this definition and the labeling rules they don't. It's got to be the real un-rendered chicken.

      However, that doesn't mean that it is the pieces and parts that you find in the grocery store. Purchasing chicken for petfood applications occurs primarily in the same supply chain as that of "hot dog or nugget meats."

      This chicken is sometimes derived from hand trimming, but more frequently from mechanical separation operations in which the bones have been mechanically removed from the lean. This latter procedure also removes the soft material from the marrow of the bone, which can be high in fat.

      The resulting chicken is then either chilled or frozen into blocks. Use in petfood requires that it be brought to a temperature just below freezing, but in a state that can be pumped, a condition that often requires the use of steam.

      Chicken as the first ingredient on the ingredient panel of a dry extruded kibble has become more commonplace in the past several years.

      From the definition, one might think that chicken is all muscle and/or meat. The real ingredient, though, comes with a great deal of water, fat and some incidental bone.

      There is also no regulation on the nutrient composition of this chicken, so depending on the materials being deboned and the amount of steam it takes to pump the material, it can vary widely. It is often in the range of 65-70% moisture, with protein around 12-15%, however, and a minimum fat around 10% (though the level of fat can be higher).

      Made with

      Lest we think that adding meat is a new concept in dry petfoods, there were several regionally produced "meal" type dog foods that used shreds of meat in their formulas long before extrusion became popular.

      More recently, several companies have marketed their foods as made "with" real meat (e.g., chicken) in their name, indicating that they contain at least 3% chicken. However, in these cases, the chicken is listed well down the ingredient panel and falls short of what it takes to be considered the leading ingredient.

      So, how much chicken might it actually take to reach the top? In general, chicken must occupy around 15% of the formula to go ahead of the other ingredients. From a formulation standpoint this isn't too big an issue, though it does require that the other ingredients compensate accordingly; namely, that the number (but not the content) of protein meals and grains are increased.

      The bigger challenge is in the processing. The trick is to manage the elevated moisture and fat from fresh chicken in the conditioning cylinder or extruder so to achieve uniform mixing and cooking. It is only in the last 15-20 years that engineering of extruders and facilities, advances in computerized process controls and improvements in sanitation and meat handling equipment have been able to reach these levels.

      One might assume that having this much chicken in the formula would contribute a substantial amount of protein to the diet. However, in most instances chicken adds less than 10% of the dietary protein.

      Surprisingly, it may contribute more than 15% of the dietary fat. While this lower protein contribution might seem disappointing, the abundance of fat may help explain why high chicken formulas are more palatable for both dogs and cats.

      The digestibility of diets containing fresh chicken has also been reported to increase slightly over diets that are principally rendered chicken (Murray et al., 1997). A plausible explanation for this is that the fresh chicken is processed or cooked only once through the extruder, while the protein meals (chicken [by-product] meal, fish meals, etc.) are cooked as part of the rendering process and then again during extrusion. This second round of cooking most assuredly leads to protein damage and a reduction in digestibility.

      In this day of natural, raw and home-prepared petfoods, the notion of an extruded food with a high content of fresh chicken isn't a big stretch. In fact, it may actually be a bridge to the new petfood market.

      It also gives credence to the notion that having chicken at levels sufficient to be the first ingredient in the formula is not merely hype because there are perceptible benefits to palatability and digestibility of the diet. These benefits may more than offset the increased challenges of procuring, handling and processing a fresh chicken formula. While skeptics can scoff at having chicken as the first ingredient on the label, it does appear to be a true benefit for the pet and certainly makes for easier communication of this value to the pet owner.


      Dr. Greg Aldrich is president of Pet Food & Ingredient Technology Inc.
      Updated: Aug 24, 2010 This article appeared in Petfood Industry, May 2007. ©Copyright 2013, All Rights Reserved.


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