I know how I would feel if my dog died from eating
contaminated petfood. I'd be sad, angry and looking for ways to
prevent such a thing from happening again. That is how a lot of
pet owners are now. Beyond that it's a media and litigation
circus.
Fast-breaking news, some inaccurate, from thousands of
sources has a huge downside: Brand equity that has taken years
to establish can be wiped out in a few days. There are a number
of quality assurance systems you can put in place to prevent
such devastation. Many petfood companies will likely work at
improving vendor certification programs. Still, what if it
happens? How do you respond? When something goes terribly
wrong, you best be prepared.
On March 16, 2007, Menu Foods announced a precautionary dog
and cat food recall. (The Menu recall list is available at
www.menufoods.com.) On March 23, the New York State Department
of Agriculture said it had found the toxin aminopterin in Menu
petfoods. But, other scientists were unable to validate the
findings.
On March 30, the US Food and Drug Administration (FDA)
revealed that a compound called melamine may have caused the
pet illnesses and deaths. However, from what experts know about
melamine and its effects after being ingested, pets shouldn't
have died as a result. While melamine, used as a fertilizer in
Asia, should certainly not be in petfoods, it's not known to be
lethal. Why, then, have pets died after eating contaminated
food? At press time we do not know. Says Dr. Richard Goldstein,
an internal medicine specialist and assistant professor at
Cornell University College of Veterinary Medicine in Ithaca,
New York, USA, "We're missing a piece of the puzzle."
Melamine was found in the wheat gluten from a new Menu
supplier in the US, Las Vegas-based ChemNutra Inc., who sourced
the wheat gluten in China. This is the same ingredient that
Menu Foods made reference to in its recall press release of
March 16. Melamine has not been found in the wheat gluten that
Menu obtains from other suppliers. The FDA is blocking imports
of wheat gluten from a company in China: Xuzhou Anying Biologic
Technology Development Co. in Wangdien.
On April 19, the FDA confirmed melamine has been found in
wheat gluten, rice protein concentrate and, in South Africa,
corn gluten, all imported from China. It now appears likely the
melamine was added intentionally to boost the products' protein
assays, giving the illusion of a higher protein content.
In fairness to Menu Foods, note that the FDA acknowledged
that the adulteration with melamine could not have been
identified by detection methods used by the industry and that
no violations by Menu Foods have been found.
With all of Menu's quality assurance systems, how did this
happen? It is because one supplier's product was adulterated
with a material that is not part of any known screening
procedure for wheat gluten.
More companies have since recalled specific products,
including Nestlé Purina, Del Monte, Hill's, Sunshine Mills,
Natural Balance and Royal Canin. Now scientists have found
melamine in wet and dry products.
What's next remains to be seen. At press time, it is clear
that this disaster is not over. Ed Mareth of 3D Corporate
Solutions asserts there are monumental changes coming to the
way the food chain is regulated, especially the animal food
industry (Petfood Forum 2005 Proceedings). He predicts that it
is only a matter of time before the media takes an interest in
what is entering the grocery store, home and cupboard via the
petfood industry. He says, "The best ingredients today are
human quality.' You may not like it, but the only way to
guarantee safe, consistent and quality ingredients is to
buy 'human-quality' raw materials."
Distraught pet owners have filed class-action lawsuits
against Menu Foods, as well as against Petco and a manufacturer
who used Menu to make its products.
The petfood recall highlights two risks faced by firms using
contract manufacturers, concludes
The Economist
. One is a damaged reputation. Many pet owners have expressed
surprise that premium brands were being made with common
ingredients and at the same facility as a host of cheaper,
own-label brands. Why pay more for branded goods, they ask? The
criticism is somewhat unfair: differences between products lie
largely in the varying proportions of ingredients used, but the
perception of reduced value will be hard to shake. The lessons
learned from Johnson and Johnson's handling of the cyanide
tampering of Tylenol in 1982 (see sidebar above) may help
reduce the damage.
The second risk relates to extended supply chains. The wheat
gluten at the center of the contamination investigation was
imported from China. Things can go wrong at companies' own
facilities, but the recall will likely prompt tougher
provisions in agreements with contract manufacturers. Some
companies will stop using contract manufacturers entirely. For
example, Natura Pet Products of San Jose, California, USA, has
pledged to either acquire or build a canning plant so that the
company can exercise complete control over its product
lines.
The Menu petfood recall has created a heightened awareness
of petfood safety and traceability issues. Traceability is the
ability to trace and follow a food, petfood, feed,
food-producing animal or substance through all stages of
production and distribution. From core genetics to the petfood
bowl, tracing involves identifying and documenting all
procedures and practices that impact the life of a given
product and making this information available to the purchaser
or any other supply chain participant. Relatively new FDA
regulations, namely those stemming from the Bioterrorism
Preparedness Act of 2002
(www.fda.gov/oc/bioterrorism/bioact.html), make traceability a
must, contends traceability expert Julie L. Kirk.
In these recent FDA regulations, the primary role of
traceability is to protect public health and animal health by
facilitating the rapid withdrawal of products from sale and
minimize potential impacts of bioterrorism. The drive for
traceability in food and petfood manufacturing has been
accelerating outside the US and is quickly becoming a US
requirement.
A firm handshake and a solemn pledge to deliver safe petfood
is no longer enough. More and more, major customers such as
Wal-Mart are saying, "No data, no sale." Petfood companies that
lack data transparency and detail will find it increasingly
difficult to compete in the global market.
Finding out the exact nature and magnitude of the
situation.
Acting immediately to address disposition of affected
product.
Taking action to prevent future occurrences.
At each step J&J had public relations professionals
sending clear and honest messages to affected parties and
the general public. The company acted quickly and supported
their customers first. By their actions, J&J was seen
as another victim by the public. Throughout the critical
period, J&J put public health above all other
considerations. It converted a brand equity threat into and
isolated event that did not shake public confidence in its
products.
"Let's set up an industry-wide crisis fund to help the
pets and people affected by contaminated petfoodsno
questions asked," said Brian Connolly, cofounder of Castor
& Pollux Pet Works, on April 18 at Petfood Forum 2007.
The audience of several hundred people gave him a strong
round of applause. Other ideas from speakers at Petfood
Forum 2007 included:
Ladd Hardy, senior VP marketing at Nutro Products, noted
that, "Since it is impossible to test for every possible
contaminant, we do feeding trials on every batch of dry
petfood we make. That batch is held until it passes the
feeding trial." Due to the recalls, Nutro is starting the
same procedure for its wet petfoods.
Dr. Doug Powell, the scientific director of the
International Food Safety Network, stated, "You better know
your suppliersand this goes way beyond HACCP. You need to
have your people on the ground watching to see that
suppliers are doing what they say they are doing."
Matt Frederking, manager of regulatory compliance for
Southern States Cooperative, observed, "Paper work is not
enough to ensure petfood safety. Anybody can make paper
look as good as they want paper to look."